Vacuum-Formed Sign Faces for Channel Letters
Vacuum-formed and pan-formed channel letter faces give letters true three-dimensional depth and unmatched durability – a premium look that flat acrylic simply cannot match.
Before flexible faces existed, the only way to make large plastic faces survive wind was to form reinforcing ribs. Raising the lettering and border edges was (and still is) the strongest and best-looking method – especially with soft Lexan®/polycarbonate that bows or blows out when flat.
Today most large signs use flexible material, so true vacuum-forming is uncommon. Shallow “blister” forming (2–3") is sometimes used on low-cost cabinets just to clear the lamps, but it is widely regarded as cheap-looking and is reserved for secondary/program signs.
Deep vacuum-formed and pan-formed faces remain the high-end choice for standout visual impact.
Dramatic 3D Results
Vacuum-forming creates bold, attention-getting effects that look spectacular day or night:
Important Note
We are not a wholesaler of stock vacuum-formed faces. However, if your sign company needs custom vacuum-formed or pan-formed acrylic/polycarbonate faces for channel letters, wall cabinets, monuments, or pole/pylon signs, we have the tooling and expertise to produce them to your exact specifications. Contact us for project-specific production.
Literature
We believe we are the only sign company that offers informative literature on signage, our "Sign Buyer's Guide" series.
Our most popular Guides are:
52 Page Brochure
44 Page Brochure
40 Page Brochure
40 Page Brochure
40 Page Brochure
40 Page Brochure
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